Synthetic Fuels

For generations, crude oil and natural gas have been major sources of energy.  By extracting these from the earth and  burning them,  we add carbon dioxide to our atmosphere.  The carbon dioxide released by combustion influences climate change.  The rate of release of carbon dioxide from this source is increasing exponentially.

Natural gas and fuels made from crude oil can be replaced by equivalents derived from material of biological origin.  This is a vital key to the reduction of greenhouse gas.  By converting organic material such as biomass, municipal solid waste and all other organic matter originating from the natural life cycle we eliminate the increase of carbon dioxide which would otherwise occur by burning fossil fuels.

Carbon dioxide from burning biological matter is re-absorbed by the biosphere to produce more biomass by the photosynthetic  process.  There is no net increase in greenhouse gas in this scenario.  Many view this as natures way of using carbon dioxide and water to capture and store the energy of the sun.

How Biomass is Converted to Synthetic Fuel

By deconstructing the biomass organic molecules and re-arranging them we can produce ultra clean equivalents (substitutes) for the fuel types in wide use.

Referring to the diagram below, when organic material is heated in the absence of oxygen it breaks down to make a gas - this is known as destructive distillation which has a long history of exploitation by mankind.  If some oxygen in the is added to the pyrolytic process , the carbon and hydrogen in the organic matter react to generate heat and become partially oxidized.  This starts by the formation of hydrogen, carbon monoxide, carbon dioxide and water vapor and as the availability of oxygen increases the carbon and hydrogen continue to oxidize until it is all converted to carbon dioxide and water.  Adding enough or more than enough oxygen to the fuel to oxidize all of the hydrogen and carbon is called combustion and results in a hot gas which is useful for the generation of electricity and steam.

Thermal Oxidation Spectrum

Traditionally, three types of thermal decomposition of organic matter are recognized, these are as follow:

Pyrolysis which is the heating of the waste in the absence or very low levels of air or oxygen to cause thermal decomposition of the organic fraction. In this process there is a significant residue of carbon and long chain hydrocarbons.

Gasification which is the thermal decomposition of the organic fraction using sufficient oxygen or air along with steam so as to render all hydrocarbon species into a combination of hydrogen, carbon monoxide and carbon dioxide (and other gaseous compounds depending on what other elements are in the hydrocarbons) the ratio of which varies in accordance with stochiometry and process parameters.

Combustion which is the thermal decomposition of the organic fraction in excess oxygen or air resulting in the oxidation of the hydrocarbon species into water, carbon dioxide and other gases depending on what other elements are present in the hydrocarbons

In the gasification process, the aim is to produce a maximum amount of carbon monoxide and hydrogen and a minimum amount of water and carbon dioxide.  The carbon monoxide and hydrogen are then cleaned and are passed through a synthesis stage where they react to form the basic organic molecule building block.CH2 .  This building block molecule then combines in various ways to form chains and branches resulting in a mixture of various organic  molecules corresponding to the desired product such as ultra clean Diesel fuel, gasoline, aviation fuel or kerosene.

The production of liquid or gaseous fuels from biomass is a narrow example of a wider range of possibilities that exist.  The diagram below is a simplified compilation of the possibilities.

OTT Gasification Illustration

As can be seen in reading the diagram from left to right, there is waste and biomass going into the process and no waste exiting the process.  Of course this is greatly simplified, however, there is a clear indication that this is achievable.

One of the more interesting products is hydrogen which is regarded by many to be the fuel of the future.